How to choose the right spout pouch filling and packaging machine for Your product

In the previous article we introduced why spout pouch filling and packaging machine is very popular. So as a business or a buyer, don’t know how to choose the right spout pouch machine for you?

Today we are going to introduce it from the buyer’s point of view and give you an introduction to the doubts in one blog post.

You have to define what products Spout Pouch is used to fill

Iquid pouch filling machine, viscous filling equipment or granule filling it (such as granules, nuts, beans), etc., which determine what kind of filling system needs to be equipped (e.g., plunger-type, rotor pump-type, piston pump-type).

What is a plunger Spout Pouch filling?

  • Principle: through the up and down reciprocating movement of the plunger, the fixed volume of material is pressed into the pipe, and then filled into the bag.
  • Characteristics: higher filling precision, suitable for low and medium viscosity materials.
  • Applicable products: milk, soy sauce, cleaning fluid, make-up water, beverage and other liquid products with high fluidity.

What is Rotary Pump Spout Pouch Filler?

  • Principle: Using two synchronized rotating “impellers” to push the material from the inlet to the outlet, the speed can be adjusted to control the flow rate.
  • Characteristics: Suitable for high viscosity materials containing particles.
  • Applicable products: spout pouch filling machine for honey, jellies, jams, fruit drinks, shower gels, baby food puree with particles, lubricating oil.

What is piston pump spout pouch filling?

  • Principle: through the reciprocating motion of the piston in the cylinder body to form the suction and pressure process, to promote the filling of materials into the bag.
  • Features: especially friendly to high viscosity and paste products, can be customized with large capacity or multi-head output, suitable for automated production lines.
  • Applicable products: ketchup, peanut butter, toothpaste, shampoo, grease, viscous sauces, mustard, skin care products.

The table below will give you a better idea of what the differences are:

Type of filling system Applicable materials Suitability for granules Viscosity adaptation Application examples
Plunger Liquid ❌ Not recommended Low to medium viscosity Cleaning fluids, milk, beverages
Rotor pump type Fluids containing particles ✅ Very suitable Medium to high viscosity Honey, sauces, drinks with fruit particles
Piston Pump Type Fluid/Paste ❌ (customizable) High viscosity Ketchup, Grease, Paste Cosmetics

Is it small quantity pouch or large quantity filling?

This question determines whether you choose manual semi-automatic spout pouch filling machine, automatic spout pouch packaging machine or high speed rotary pouch filling machine
 

Below are our pouch packaging series filling speed and equipment:

semi-automatic spout pouch filling machine

speed: 800-900 packages/hour

Automatic spout pouch packaging machine

speed: 1100-1300 packages/hour

Small spout pouch filling machine

speed: 1100-1300 packages/hour

High speed spout pouch filling and capping machine

speed: 2800-3600packages/hour

How to fill spout pouch operation video?

  • Do you see the complexity of operating bag filling?
  • Touch screen interface + PLC control, foolproof setup;
  • Parameter storage function to save different bag type/recipe settings;
  • Quick bag change, easy to clean and switch products.

 

How to seal spout pouch filling and capping production line?

Orshang spout pouch filling and machine includes: automatic bag giving, automatic bag loading, blowing, sterilizing, filling, automatic cap locking, etc. Drip design effectively prevents the residual liquid from the filling head from contaminating the bag mouth.

 

Can one machine change different sizes of nozzle bags?

Of course you can, but need to pay attention to:

universal machine can be adapted to side spout, middle spout;

specifications switching need to replace molds and fixtures, it is recommended to purchase a model that supports quick-release replacement structure;

optional: multi-channel filling system, multi-bag linkage;

If the product specification is more, it is recommended to communicate with the orshang spout pouch filling machine manufacturer to “customize the solution”. If there are many specifications, it is recommended to communicate with orhang spout pouch filling machine manufacturer for “customized solution”.

Spout pouch packaging

What is the price and return on investment (ROI) of spout pouch filling machine?

Prices vary widely by configuration, ranging from $10,000 to $100,000+ USD.
For startups can save labor costs and reduce waste, staffed with 1 person who can operate the machine 24/7, with excellent ROI performance.
For medium capacity companies, it is common to pay back the capital and improve the yield rate within one year.

Want to get exclusive customized spout pouch filling solution?

Welcome to contact us, we will provide you with one-stop service from material testing to prototype demonstration and process customization!

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